Die Cut Folded Wallet Stabilizes, Secures, Organizes and Protects Assorted Components

HDPE Die Cut Wallets are commonly used for organizing and protecting heavy or bulky devices as an alternative to Thermoformed Trays. Die Cut Wallets allow devices to be stabilized on the card and the flexible card allows for vertical stacking of components to allow for a small footprint. Wallets are highly customizable, available in a variety of materials, sizes and configurations based on the device.

Insert wallets are typically packaged in a flexible peel pouch but can be used to organize within thermoformed trays and kits as well. Standard materials are natural or white HDPE in various thicknesses, including 15 mil, 23 mil, 35 mil. Quick turnaround from conception to production using cost effective tooling in sustainable, recyclable, standard materials allows for meeting short timelines for sterile barrier system validations.

Commonly Used For:

  • Orthopedic Components including drills, pins, screws, rods…
  • Organizing parts within kits
  • Difficult to Package Products, ex. Products that are sharp, heavy, bulky….
  • Products Requiring Isolation, ex. Parts which are fragile and require protection
  • Procedural Kits, ex. Several parts can be packaged with embossed steps on the card

HDPE Die Cut Insert Cards are also available

Examples of Products Packaged

  • Orthopedic screws, pins and rods
  • Clamps
  • Haemostatic forceps
  • Cutting instruments
  • Cannulas
  • Curettes

Compatible Sterilization Methods

  • EtO
  • Gamma
  • E-Beam
  • Radiation


Product Presentation

  • Highly customized Layouts and Protection Elements


  • Highly customized Layouts and Protection Elements


  • Custom sizes from 1”x1” to 28”x 100”+

Not sure what you need?

Beacon Converters can help you find you what need.